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Peter K. Studner Associates, Inc.
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Experienced Quality Assurance Professional
07.501.W.09

An innovative quality assurance professional with 19 years of progressively increasing responsibilities in setting up and managing quality assurance and supply-chain departments for leading manufacturing companies of first-tier automotive and aerospace components, industrial products, consumer electronics and class one medical devices.

Expertise includes outstanding Six Sigma Black Belt, problem-solving, statistical analysis, defect prevention, advanced quality planning, error-proofing and training skills.

EXPERIENCE

Zebra Technologies, Inc., Camarillo, California                                                                                   2006-2009

Quality Assurance Manager

Managed receiving inspection and production floor quality audit functions for the largest specialty label printer company serving the automotive, pharmaceutical, postal, medical, financial, retail distribution, defense, transportation and shipping industries with sales of more than $900 million.

  • Transferred quality assurance functions to China for seven desktop and seven mobile printers as part of the manufacturing transition program, representing 50% of the company’s total products. Instrumental in improving China’s production significantly.

  • Set up key quality assurance functions at global suppliers, which reduced the number of parts requiring incoming inspection from 40% to 16% in the first year.

  • Reduced the defect rate of outgoing products by 75% for desktop products and by 68% for mobile printers.

  • Managed quality audits of Chinese production and worked with Chinese management and engineers to eliminate root causes of identified problems.

  • Reduced time for first article and normal receipt inspections from 6 days to less than 3 days and from 5 days to less than 2 days, respectively.

  • Supported ISO-9001 audits to ensure full compliance.

  • Set up quality assurance procedures that prevented quality problems globally as a result of transferring production to China.

  • Reorganized the Quality Assurance Department, including the recruitment of two quality engineers.

  • Managed first article inspection resources to support new and transferred tooling qualifications.

Kavlico Corporation/Schneider Electric, Moorpark, California                                                            1995-2006

Quality Assurance Manager (1998-2006)

Managed quality assurance for the automotive and industrial products divisions of a transducer manufacturer for Ford, General Motors, Volkswagen, BMW and Chrysler automobile companies, as well as Johnson Controls and Atlas Copco companies with a team of 20 quality engineers and technicians.

  • Led cross-functional teams in reducing scrap by $1.1 million in the first year.

  • Completed the Six Sigma Black Belt program and coached other Six Sigma teams.

  • Transitioned the company from ISO-9001:1994 to ISO-9001:2000 and ISO/TS16949 (automotive quality system).

  • Created a corrective action tracking system that reduced by 76% the number of investigations open for more than 3 weeks.

  • Led ISO-14001 environmental certification.

  • Managed customer and regulatory (UL, CSA and VDA) quality assurance audit teams.

  • Deployed 5S (housekeeping) and ESD (electrostatic prevention) training and plant-wide audits.

Quality Engineering Supervisor (1995-1998)

Managed the quality assurance program for more than 300 global suppliers, furnishing $216 million in electronic components, machined parts, castings, injection molded parts, packaging, chemicals, circuit board assemblies and cabling. Worked with vendors onsite in Asia, Europe and North America.

  • Set up the company’s first quality assurance program for suppliers.

  • Authored a supplier quality assurance manual, including software quality assurance tools.

  • Set up die casting suppliers in Taiwan and Korea, which saved the company $6.5 million per year.

  • Streamlined incoming inspection, which reduced average inspection delays from 18 to 2 days.

  • Recruited and trained engineers and supervisors.

  • Established criteria for each supplier concerning minimum quality standards, and created a rating process that removed unsatisfactory suppliers.

Harman-International Corporation, Northridge, California                                                                    1990-1995

Quality Assurance Supervisor (1993-1995)

Managed supplier and work-in-process quality for a manufacturer of audio electronics with revenues of $3 billion.

  • Introduced and implemented the use of statistical quality control techniques, which lowered failure and rejection rates.

  • Translated new product engineering specifications, drawings and data into supplier and manufacturing process controls for fabricated products, parts and components.

  • Enhanced supplier quality control procedures and performance.

Supplier Engineer (1990-1993)

Managed purchasing operations with 20 contract manufacturers and component vendors, providing assemblies used in automotive audio electronics. Annual purchases amounted to $28 million.

  • Earned the highest quality assurance rating by the Ford Motor Company out of 83 suppliers.

  • Introduced the company’s Advanced Quality Planning system to each vendor, preventing new product introduction problems.

  • Trained four inspectors to assist suppliers with quality analysis, reducing the frequency of defects.

Ibis Systems, Inc., Westlake Village, California                                                                                   1985-1989

Quality Information Systems Engineer

Responsible for quality information systems, including process control for a manufacturer of high-speed, high-capacity disk drives for super computer applications.

  • Developed a user-friendly, statistical process control application that provided quick and detailed information as to when manufacturing processes were not performing to specifications.

  • Resolved a plating problem at a key vendor and installed a statistical process control system that prevented the problems reoccurrence.

  • Standardized incoming inspection methods.

Burroughs/Memorex Corporation, Westlake Village, California                                                           1979-1985

Quality Assurance Engineer

Recruited to set up and manage quality control for a manufacturer of computer information storage equipment.

  • Awarded an overseas assignment on a high visibility project, which developed one of the first stand alone ATM machines.

  • Participated on the new product development team responsible for quality control procedures and systems.

  • Transferred the manufacturing of a line of disk drives from Westlake Village to Santa Clara. This included moving equipment, manufacturing processes and quality controls.

PRIOR EXPERIENCE

Served as Quality Assurance Engineer for Pacesetter Systems, Inc., a class one medical device manufacturer, and as Receiving Inspection Supervisor for American Telecommunications Corporation, an electro-mechanical communications equipment manufacturer. Began career at Avon Products Inc. as a Chemist/ Microbiologist.

AFFILIATIONS

American Society for Quality (ASQ), Certified Quality Engineer (CQE) – served eight years as an officer for several greater Los Angeles area sections.

California State University, Northridge – taught a Certified Quality Engineer preparatory course.

EDUCATION

University of California, Riverside, Riverside, California

Bachelor of Science in Biology

University of California, Los Angeles, Los Angeles, California

Quality Assurance courses (two years)

Other Courses: Six Sigma Expert/Black Belt, Statistical Process Control, Statistical Quality Control, Team Oriented Problem Solving, Design of Experiments, Human Resources, Sexual Harassment, Leadership, Training, Team Development, Institute of Printed Circuits course on Quality Standards, Oracle, Agile, Minitab

Super-Job-Search is a registered trade mark by Peter K. Studner. All rights reserved.
Copyrighted © Peter K. Studner 1997-2006
http://www.superjobsearch.com
Los Angeles - Burbank - Westlake Village - Irvine
Mailing Address: P.O. Box 241957, West Los Angeles, California 90024-9757
(310) 470-6688 - FAX (3